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- ItemPorous titanium/hydroxyapatite interpenetrating phase composites with optimal mechanical and biological properties for personalized bone repair(Elsevier, 2025-01-01) Oliver Urrutia, Carolina; Kashimbetova, Adelia; Slámečka, Karel; Casas Luna, Mariano; Matula, Jan; Koledová, Zuzana; Kaiser, Jozef; Čelko, Ladislav; Montufar Jimenez, Edgar BenjaminThis study introduces the first fabrication of porous titanium/hydroxyapatite interpenetrating phase composites through an innovative processing method. The approach combines additive manufacturing of a customized titanium skeleton with the infiltration of an injectable hydroxyapatite foam, followed by in situ foam hardening at physiological temperature. This biomimetic process circumvents ceramic sintering and metal casting, effectively avoiding the formation of secondary phases that can impair mechanical performance. Hydroxyapatite foams, prepared using two foaming agents (polysorbate 80 and gelatine), significantly reinforce the titanium skeleton while preserving the microstructural characteristics essential for osteoinductive properties. The strengthening mechanisms rely on the conformation of the foams to the titanium surface, thereby enabling stable mechanical interlocking and effective interfacial stress transfer. This, combined with the mechanical constriction of phases, enhances damage tolerance and mechanical reliability of the interpenetrating phase composites. In addition, the interpenetrating phase composites feature a network of concave pores with an optimal size for bone repair, support human osteoblast proliferation, and exhibit mechanical properties compatible with bone, offering a promising solution for the efficient and personalized reconstruction of large bone defects. The results demonstrate a significant advancement in composite fabrication, integrating the benefits of additive manufacturing for bone repair with the osteogenic capacity of calcium phosphate ceramics.
- ItemA Comparative Study of the Impact of La2O3 and La2Zr2O7 Dispersions on Molybdenum Microstructure, Mechanical Properties, and Fracture(SPRINGER, 2024-10-23) Tkachenko, Serhii; Slámečka, Karel; Bednaříková, Vendula; Remešová, Michaela; Gejdoš, Pavel; Ksenzova, Olha; Valášek, Daniel; Dvořák, Karel; Šulák, Ivo; Gálíková, Markéta; Baláž, Matej; Deák, Andréa; Cihlář, Jaroslav; Čelko, LadislavWe report, for the first time, the effect of lanthanum zirconate (La2Zr2O7) particles on the microstructure and mechanical behavior of an experimental molybdenum oxide dispersion-strengthened alloy. The focus was on the preparation of the novel Mo-La2Zr2O7 composite using high-energy ball milling and spark plasma sintering and on the comparison of its microstructural and mechanical properties with pure Mo and Mo-La2O3 ODS alloy counterparts. Mechanical properties were assessed using a Vickers hardness test at room temperature and a three-point flexural test in the temperature range from - 150 to 150 degrees C. The microstructure of the studied materials and their fracture behavior were evaluated using x-ray diffraction, energy-dispersive x-ray spectroscopy, and scanning electron and transmission electron microscopy. The strengthening effect of La2Zr2O7 particles was found to be lower than that of La2O3 particles, resulting in a 30-35% lower yield stress and flexural strength of the Mo-La2Zr2O7 alloy compared to the Mo-La2O3 alloy. The experimental Mo-La2Zr2O7 alloy exhibited low plasticity and no distinct ductile-to-brittle transition temperature (DBTT) in the tested temperature range, unlike pure Mo and the Mo-La2O3 alloy, which had the DBTT of 63 and 1 degrees C, respectively. Fracture occurred mainly in a brittle intergranular manner in the entire testing temperature range, while the counterpart materials showed localized plastic stretching at grain boundaries and within grains at and above the transition region. The observed behavior was primarily related to lower strengthening and brittleness as well as less effective grain boundary purification.
- ItemModeling Mechanical Properties of Titanium Scaffolds with Variable Microporosity(WILEY-V C H VERLAG GMBH, 2024-10-01) Slámečka, Karel; Skalka, Petr; Pokluda, JaroslavThe article introduces a two-level finite element model for metallic scaffolds with porosity at both design and material levels. Despite several additive manufacturing methods producing structures with controlled hierarchical porosity, their functional properties remain largely unknown, hindering industrial utilization. This article examines how material microporosity affects the mechanical properties of a scaffold prepared by direct ink writing from pure titanium with dimensions typical for orthopedic implants. The study focuses on the compressive response of scaffolds with microporosity ranging from 0.05 to 0.65. The article demonstrates the practical application of the model by estimating the effective Young's modulus and the relative length of the fatigue crack initiation stage. Tensile plastic strains at critical sites exhibit a delocalization from around micropores followed by relocalization into thinning interpore walls with increasing microporosity, resulting in the highest fracture strain predicted for microporosities between 0.2 and 0.3. These strains enable the estimation of the length of the fatigue crack initiation stage, which proves to be very short for all microporosities. This emphasizes the crucial role of the crack growth stage in scaffold fatigue life and confirms the potential for additional experiments on scaffolds with microporosities exceeding 0.15 to enhance their fatigue resistance. The article presents a finite element model for metallic scaffolds, investigating the impact of material microporosity on mechanical behavior. Specifically, the study investigates regular microporous titanium scaffolds prepared by direct ink writing, highlighting the effects of strain delocalization and relocalization on fracture strain. Moreover, the model estimates the relative length of the fatigue crack initiation stage in these materials.image (c) 2024 WILEY-VCH GmbH
- ItemBiodegradable WE43 Mg alloy/hydroxyapatite interpenetrating phase composites with reduced hydrogen evolution(KEAI PUBLISHING LTD, 2024-12-01) Drotárová, Lenka; Slámečka, Karel; Bálint, Tomáš; Remešová, Michaela; Hudák, Radovan; Živčák, Jozef; Schnitzer, Marek; Čelko, Ladislav; Montufar Jimenez, Edgar BenjaminBiodegradable magnesium implants offer a solution for bone repair without the need for implant removal. However, concerns persist regarding peri-implant gas accumulation, which has limited their widespread clinical acceptance. Consequently, there is a need to minimise the mass of magnesium to reduce the total volume of gas generated around the implants. Incorporating porosity is a direct approach to reducing the mass of the implants, but it also decreases the strength and degradation resistance. This study demonstrates that the infiltration of a calcium phosphate cement into an additively manufactured WE43 Mg alloy scaffold with 75 % porosity, followed by hydrothermal treatment, yields biodegradable magnesium/hydroxyapatite interpenetrating phase composites that generate an order of magnitude less hydrogen gas during degradation than WE43 scaffolds. The enhanced degradation resistance results from magnesium passivation, allowing osteoblast proliferation in indirect contact with composites. Additionally, the composites exhibit a compressive strength 1.8 times greater than that of the scaffolds, falling within the upper range of the compressive strength of cancellous bone. These results emphasise the potential of the new biodegradable interpenetrating phase composites for the fabrication of temporary osteosynthesis devices. Optimizing cement hardening and magnesium passivation during hydrothermal processing is crucial for achieving both high compressive strength and low degradation rate.
- ItemStudy of the Synthesis of Multi-Cationic Sm-Co-O, Sm-Ni-O, Al-Co-O, Al-Ni-O, and Al-Co-Ni-O Aerogels and Their Catalytic Activity in the Dry Reforming of Methane(MDPI, 2024-05-01) Cihlář, Jaroslav; Tkachenko, Serhii; Bednaříková, Vendula; Cihlář, Jaroslav; Částková, Klára; Trunec, Martin; Čelko, LadislavDense multi-cationic Sm-Co-O, Sm-Ni-O, Al-Co-O, Al-Ni-O, and Al-Ni-Co-O oxide aerogels were prepared by epoxide-driven sol-gel synthesis. Catalysts for dry reformation of methane, Sm2O3/Co, Sm2O3/Ni, Al2O3/Co, Al2O3/Ni, Al2O3/Co, and Ni were prepared by reduction of aerogels with hydrogen and their catalytic activities and C-deposition during dry reformation of methane were tested. Catalytic tests showed high methane conversion (93-98%) and C-deposition (0.01-4.35 mg C/gcat.h). The highest content of C-deposits after catalytic tests was determined for Al2O3/Co and Al2O3/Ni catalysts, which was related to the formation of Al alloys with Co and Ni. A uniform distribution of Co0 and Ni0 nanoparticles (in the form of a CoNi alloy) was found only for the Al2O3/Co and Ni catalysts, which showed the highest activity as well as low C deposition.