Additive manufacturing capabilities for heat switch technology: Key challenges & knowledge gaps

Abstract

The paper is to provide an overview of the key challenges and knowledge gaps in additive manufacturing of metals applied to two parts of a novel heat switch technology – a Baseplate and a Flexible thermal structure. Additive design, optimization and manufacturing capabilities as well as quality of produced parts were investigated. The key challenge was to manufacture bio-inspired structure without internal supports and assure 190 surfaces to be in a contact at the same time for efficient heat transfer. Finally, modern trends in additive as multi-material design and manufacturing or effect of defects are discussed for further evolution of parts.The paper is to provide an overview of the key challenges and knowledge gaps in additive manufacturing of metals applied to two parts of a novel heat switch technology – a Baseplate and a Flexible thermal structure. Additive design, optimization and manufacturing capabilities as well as quality of produced parts were investigated. The key challenge was to manufacture bio-inspired structure without internal supports and assure 190 surfaces to be in a contact at the same time for efficient heat transfer. Finally, modern trends in additive as multi-material design and manufacturing or effect of defects are discussed for further evolution of parts.