Machinability of extruded H13 tool steel: Effect of cutting parameters on cutting forces, surface roughness, microstructure, and residual stresses

dc.contributor.authorKolomý, Štěpáncs
dc.contributor.authorMalý, Martincs
dc.contributor.authorSedlák, Josefcs
dc.contributor.authorZouhar, Jancs
dc.contributor.authorSlaný, Martincs
dc.contributor.authorHrabec, Pavelcs
dc.contributor.authorKouřil, Karelcs
dc.coverage.issueJulycs
dc.coverage.volume99cs
dc.date.accessioned2024-10-14T09:03:59Z
dc.date.available2024-10-14T09:03:59Z
dc.date.issued2024-05-19cs
dc.description.abstractThe production of H13 tool steel (TS) by material extrusion (MEX) is a promising method in various applications, but as-built surface roughness does not comply with the quality requirements. Hence, this study investigated the effects of cutting parameters on tool wear, cutting forces, surface quality, microhardness, structure, and residual stresses when machining H13 TS produced by MEX. Dry machining (DM) proved advantageous in certain indicators such as tool wear and cutting forces in comparison to the flood cooling (FC). The lowest surface roughness (0.08 mu m) was achieved at the cutting speed of 80 m/min, feed per tooth of 0.005 mm, and FC which corresponded to a 41 % decrease compared to DM under same conditions. Surface microhardness increased by 20 % after machining, decreasing with distance from the surface. The highest compressive residual stresses were observed under FC, while the DM resulted in a 78.2 % decrease in residual stresses due to a partial annealing effect caused by higher surface temperature. Overall, DM exhibited great potential for achieving high-quality surfaces with a favorable structure and residual stresses. This study<acute accent>s novelty and robustness lie in its significant contribution to practical industrial applications, such as mold and core production.en
dc.formattextcs
dc.format.extent394-407cs
dc.format.mimetypeapplication/pdfcs
dc.identifier.citationAlexandria Engineering Journal. 2024, vol. 99, issue July, p. 394-407.en
dc.identifier.doi10.1016/j.aej.2024.05.018cs
dc.identifier.issn2090-2670cs
dc.identifier.orcid0000-0003-3781-692Xcs
dc.identifier.orcid0000-0002-9797-8632cs
dc.identifier.orcid0000-0002-9819-8259cs
dc.identifier.orcid0000-0001-8031-8366cs
dc.identifier.orcid0000-0002-9162-0066cs
dc.identifier.orcid0000-0002-0536-0107cs
dc.identifier.orcid0000-0003-0603-8053cs
dc.identifier.other188986cs
dc.identifier.researcheridE-3732-2018cs
dc.identifier.researcheridC-4924-2015cs
dc.identifier.researcheridABG-6911-2020cs
dc.identifier.scopus37041666300cs
dc.identifier.scopus36939223500cs
dc.identifier.scopus56584112000cs
dc.identifier.urihttps://hdl.handle.net/11012/249519
dc.language.isoencs
dc.publisherElseviercs
dc.relation.ispartofAlexandria Engineering Journalcs
dc.relation.urihttps://www.sciencedirect.com/science/article/pii/S1110016824004897cs
dc.rightsCreative Commons Attribution-NonCommercial-NoDerivatives 4.0 Internationalcs
dc.rights.accessopenAccesscs
dc.rights.sherpahttp://www.sherpa.ac.uk/romeo/issn/2090-2670/cs
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/cs
dc.subjectH13 tool steelen
dc.subjectMaterial extrusionen
dc.subjectCutting forcesen
dc.subjectMicrostructureen
dc.subjectMicrohardnessen
dc.subjectResidual stressesen
dc.titleMachinability of extruded H13 tool steel: Effect of cutting parameters on cutting forces, surface roughness, microstructure, and residual stressesen
dc.type.driverarticleen
dc.type.statusPeer-revieweden
dc.type.versionpublishedVersionen
sync.item.dbidVAV-188986en
sync.item.dbtypeVAVen
sync.item.insts2024.10.14 11:03:59en
sync.item.modts2024.09.20 15:32:15en
thesis.grantorVysoké učení technické v Brně. Fakulta strojního inženýrství. Ústav matematikycs
thesis.grantorVysoké učení technické v Brně. Fakulta strojního inženýrství. Ústav strojírenské technologiecs
thesis.grantorVysoké učení technické v Brně. Středoevropský technologický institut VUT. Smart Factory Core Facilitycs
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