Řízení balícího stroje s použitím Safety PLC
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Date
Authors
Žiak, Martin
ORCID
Advisor
Referee
Mark
A
Journal Title
Journal ISSN
Volume Title
Publisher
Vysoké učení technické v Brně. Fakulta elektrotechniky a komunikačních technologií
Abstract
Táto práca sa zaoberá technológiou kontinuálneho baliaceho stroja na začiatku z hľadiska posúdenia rizík a návrhu opatrení pre ich zníženie. Na kvantifikáciu jednotlivých faktorov rizika je využitá metodika HRN. Ďalšia časť je venovaná implementácií bezpečnostných opatrení a realizácií safety obvodov za použitia safety PLC -Simatic S7–1500F a funkcie pohonu Sinamics S120 Shared device. Bezpečnostná funkcia, ktorá je v tomto pohone realizovaná je Safe Stop 1. Nasleduje návrh pohonov a realizácia ich riadenia. Na riadenie pohonov je použité motion control PLC Simotion. Tiež sú rozobraté postupy pri konfigurácií synchrónnej operácie – vačky, návrh vačiek a ich realizácia v jazyku MCC. Zdokumentovaný je použitý diagram prechodov a stavov, ktorý je v súlade s koncepciou diagramu definovanou organizáciou OMAC. Na záver je ukázané jednoduché HMI na ovládanie stroja.
This thesis deals with a technology of continuous packaging machine in the beginning from the point of risk assessment and design of necessary measures to reduce the risk as much as it is possible. Here the HRN method was used to quantify every risk factor. Next part documents the implementation of the safety measures and the realization of the safety circuits by using Simatic S7–1500F safety PLC and Shared device functionality. Safety function which is realized in the Sinamics S120 drive is Safe Stop 1. Next, it describes the drive dimensioning and the principle of the drive control. Simotion PLC is discussed in more details and then is used as a motion control master. An approach to the configuration of camming synchronous operation is dealt with in details. Cam design and their realization is documented, too. The thesis also demonstrates the state manager that was implemented in the user program and which is used according to the concept of OMAC state manager. In the end a simple HMI for packaging machine control is described.
This thesis deals with a technology of continuous packaging machine in the beginning from the point of risk assessment and design of necessary measures to reduce the risk as much as it is possible. Here the HRN method was used to quantify every risk factor. Next part documents the implementation of the safety measures and the realization of the safety circuits by using Simatic S7–1500F safety PLC and Shared device functionality. Safety function which is realized in the Sinamics S120 drive is Safe Stop 1. Next, it describes the drive dimensioning and the principle of the drive control. Simotion PLC is discussed in more details and then is used as a motion control master. An approach to the configuration of camming synchronous operation is dealt with in details. Cam design and their realization is documented, too. The thesis also demonstrates the state manager that was implemented in the user program and which is used according to the concept of OMAC state manager. In the end a simple HMI for packaging machine control is described.
Description
Keywords
baliaci stroj, Simotion, Sinamics S120, Simatic S7–1500F, Safety PLC, posúdenie rizík, HRN, Shared device, motion control, technologický objekt, synchrónna operácia, vačka, packaging machine, Simotion, Sinamics S120, Simatic S7–1500F, Safety PLC, risk assessment, HRN, Shared device, motion control, technology object, synchronous operation, cam
Citation
ŽIAK, M. Řízení balícího stroje s použitím Safety PLC [online]. Brno: Vysoké učení technické v Brně. Fakulta elektrotechniky a komunikačních technologií. 2017.
Document type
Document version
Date of access to the full text
Language of document
cs
Study field
Kybernetika, automatizace a měření
Comittee
prof. Ing. Václav Hlaváč, CSc. (předseda)
prof. Ing. Luděk Žalud, Ph.D. (místopředseda)
prof. Ing. Petr Pivoňka, CSc. (člen)
doc. Ing. Václav Kaczmarczyk, Ph.D. (člen)
Ing. Radek Štohl, Ph.D. (člen)
Ing. Karel Horák, Ph.D. (člen)
Date of acceptance
2017-06-07
Defence
Student obhájil diplomovou práci.
Result of defence
práce byla úspěšně obhájena
Document licence
Standardní licenční smlouva - přístup k plnému textu bez omezení